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Why choose pallet for air freight ?

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      A pallet or container that is loaded on to an aircraft is a unit load device (ULD). Different loads can be put on the ULD and fastened. These days utilizing air freight pallet has been increased so that it has been a vital part of commerce. There are special pallets and containers that you must use. Actually, loads require pallets to ensure that cargo can be loaded and unloaded with minimal delays. However, there are both pros and pons to using it. Having explained the positives and negatives, I will come to a reasonable conclusion.

      Let’s start by investigating the merits of implementing pallets. One of the main positives is that using pallets enables cargo to be loaded all at once and it will take less time to load the aircraft, minimizing any delays. Also, there will be less risk of damaging during transit. There are some spaces in the aircraft special for ULDs in order to be fit. They can be used on both passenger and cargo planes. However, there are some ULDs that only fit on to specific planes. It’s important to determine the route and type of aircraft to be used before the cargo is loaded on to a pallet or co However, there are some ULDs that only fit on to specific planes. Therefore, it’s essential to determine the route and type of airplane to be used before the cargo is loaded on to a pallet.

      Now, we first talk about using pallet for shipping.


      Understanding the Role of Pallets in Modern Logistics

      Pallets are an essential tool in modern logistics, allowing for efficient movement, storage, and transportation of goods. Designed to be easily lifted by forklifts, pallet jacks, or other handling tools, pallets simplify the process of loading and unloading, thereby significantly reducing handling time. This, in turn, enhances the overall efficiency of logistics operations, leading to reduced costs and increased speed of service.

      Furthermore, pallets ensure the safety and integrity of the goods during transit. By providing a sturdy and reliable platform, they help protect the goods from potential damage that might occur due to direct handling. This not only minimizes the loss associated with damaged goods but also boosts customer satisfaction by ensuring the products reach their destination in the best possible condition.

      Comparing Wood vs. Plastic Pallets: Which is Better for Your Business?

      Wooden and plastic pallets each have their own unique set of advantages and drawbacks. Wooden pallets have been the industry standard for decades, known for their strength, affordability, and ease of repair. However, they come with challenges such as susceptibility to pests, potential fire hazards, and a heavier weight that can impact shipping costs.

      On the other hand, plastic pallets, while often more expensive upfront, offer significant benefits that might justify the initial cost. These benefits include resistance to pests, moisture, and chemical contamination. Plastic pallets are also lightweight, making them a cost-effective choice for air freight. Moreover, their durability means they can be reused multiple times, leading to long-term cost savings. Therefore, the choice between wood and plastic pallets depends largely on your business’s specific needs and operational considerations.

      Six Reasons to Use a Shipping Pallet:

      1. Some carriers won’t ship your freight without pallet.

      Pallets make it quick and easy to unload trucks and containers. Freight without pallets has to shift in transit and often requires cargo straps or bars as additional protection.

      On the other hand, some carriers do not allow palletized goods and they prefer to ship without pallets to conserve weight and space.

      2. With Pallets, it’s easier to move goods

      Most types of shipping pallets are lifted and moved by a forklift.

      Most palletized goods can be easily handled by forklifts and pallet jacks.

      3. Pallets open up different storage possibilities.

      Because of pallets, there have been many innovations in storage, for example, forklift operators can place pallets on high shelves, and warehouses can store products two, three, or more shelves high with just a simple slotting-in process. So without pallets, you’ll use up many labor hours.

      4. Palletizing goods enable effective tracking and counting of inventory.

      Effective inventory is a vital for a warehouse, and pallets separate goods into units that are easy to count and track. By using inventory systems such as pallet barcode scanners, warehouse staff are able to monitor stock effectively.

      5. For some goods, pallets provide important air circulation.

      Items like fresh products need more space. The gaps on the bottom of a standard pallet are important for storing these things. If you’re shipping products that require air circulation, pallets can do it.

      6. Most types of pallets are reusable.

      Pallets can be used several times after shipping. Unfortunately, many pallets end up in landfills. But there are many ways to improve that. If you’ like to make your shipping greener, recycle or reuse your pallets is a great way.

      Now, let’s go to 6 Reasons for using Plastic Pallets for Air Freight:

      As companies want faster shipping, air freight has been increased recently. Some companies prefer to move their products across long distances by air fright instead of waiting for large ocean freighters, which take several weeks or more. But air freight has weight limitations and high fees. And for this, you should use plastic pallets.

      1. Complies with Industry Export Regulations

      Unlike wood pallets, plastic pallets are ISPM-15 exempt. If you use a wood pallet, it will need to be inspected, stamped and approved in order to prevent the spread of wood-borne insects. However, plastic pallets speed up the inspection and landing process of your products.

      2. Made for Lightweight Shipping

      In addition to weight limitations, you must pay extra for every additional pound you add to your packages, so it’s better to keep things light. Plastic pallets weigh much less than wood pallets, so you don’t have to pay extra. These pallets are also easier to move and handle.

      3. Nestable to Save Space

      Plastic pallets are also nestable; it means that they easily snap together and stack on top of each other. This helps make the most of your storage space. After unloading your products, the company can tidy up space by stacking the unused plastic pallets. Some airlines may even charge extra if you use pallets that can’t be stacked together.

      4. Room for Optional Runners

      You can also add plastic runners to your plastic pallets if you need a flat surface. They slide onto the bottom of your pallets, provide more support without additional costs.

      5. Lots of Different Sizes Available

      Moreover, choosing the proper pallet will help you keep your air freight costs lower. Plastic pallets are available in all different sizes, so you can easily find the right pallet for your products.

      6. Save Money with Used Plastic Pallets

      Unlike wooden pallets, plastic pallets have durable materials, so you can use them more than once that you can save money. Also, if you don’t need them anymore , you can sell them.

      In conclusion, there are both positives and negatives in using pallets. However, the wooden pallets have disadvantages of not being safe as they are not fireproof and waterproof, and easy to damp and perishable. Also, for wooden pallets many trees need to cut down and so it is not green and environmental friendly.

      Some businesses, of course, will get more out of palletized shipping than others. Small B2C businesses can often operate effectively with only parcel shipping. However, for B2B organizations especially, there are many good reasons why palletized shipping the industry standard is. Ultimately, it’ll be up to you to decide which offers the best fit.

      Another benefit of using robot in the workplace is that it can do work fast and without mistake that needs less time.

      Pallets and Safety: Minimizing Risks in the Shipping Process

      The use of pallets can significantly enhance safety in the shipping process. By securing goods onto a solid, flat structure, pallets minimize the risk of cargo shifting during transit, reducing potential accidents and damage. Moreover, because pallets are designed for machine handling, manual lifting is minimized, thus reducing the risk of workplace injuries.

      However, it’s important to note that not all pallets are created equal when it comes to safety. For instance, wooden pallets can pose potential risks due to splinters, nails, or broken boards. In contrast, plastic pallets, with their smooth and durable design, tend to offer a safer alternative. Thus, selecting the right type of pallet is a crucial part of ensuring safety in your logistics operations.


      Cost-Effective Shipping: How Pallets Help Reduce Freight Costs

      Pallets can contribute significantly to cost-effective shipping. By facilitating bulk handling, they enable the efficient utilization of cargo space, which can lead to considerable cost savings. This is particularly true in air freight, where weight and space are at a premium. Lightweight pallets, like those made of plastic, can help reduce overall shipment weight, thereby decreasing air freight costs.

      Moreover, the use of pallets can result in indirect cost savings. By reducing the time required for loading and unloading, they enhance operational efficiency, thereby saving labor costs. Furthermore, by minimizing the risk of damage to the goods during transit, pallets can help avoid the financial loss associated with damaged goods. Therefore, while the upfront cost of acquiring pallets can be substantial, the potential cost savings they offer in the long run make them a worthwhile investment.

      Pallet Types in 2023: A Comparison of Wood, Plastic, and Metal Options

      The landscape of pallet usage in logistics has evolved in 2023, with diverse options available to suit varying business needs. This table offers a concise comparison of the three main types of pallets – wood, plastic, and metal – highlighting their individual advantages and limitations.

      Pallet Material Benefits Drawbacks
      Wooden Cost-effective, Easily Repairable, Robust Heavy, Prone to Pest Infestation, Fire Risk
      Plastic Resilient, Lightweight, Resistant to Pests and Environmental Factors Higher Initial Cost, Challenging to Repair
      Metal (Steel/Aluminum) Exceptionally Durable, Ideal for Heavy Loads Expensive, Heavy, Potential Damage to Goods and Handling Equipment


      In conclusion, pallets, whether wooden, plastic, or metal, are integral to efficient and safe logistics operations. As a premier freight forwarder, DDPCH leverages industry insights and expertise to guide businesses in selecting the right pallet type for their shipping needs in 2023. We remain committed to delivering exceptional service, ensuring goods reach their destination safely, quickly, and cost-effectively. Let DDPCH be your trusted partner in navigating the evolving world of freight forwarding.


      Pallets are used to group packages together into a load, making it easier to lift, transport, and store goods in shipping and logistics operations.

      Pallets allow for efficient loading and unloading of goods, reduce the risk of damage during transit, simplify inventory management, and enhance storage possibilities.

      Wooden pallets are traditional, robust, and affordable but can be susceptible to pests and fire. Plastic pallets are lightweight, durable, resistant to pests and moisture, but can be more expensive upfront.

      Most carriers allow palletized goods, but some may prefer to ship without pallets to conserve weight and space.

      Nestable pallets fit inside each other when empty, saving storage space. Stackable pallets are designed to be safely stacked on top of each other when loaded.

      Safety considerations include ensuring the pallet is in good condition, not overloaded, and correctly handled. Plastic pallets can offer safer handling due to their smooth design and lack of nails or splinters.

      The most common size for a pallet in North America is 48 x 40 inches. In Europe, the Euro-pallet standard size is 1200 x 800 mm. However, many other sizes are available to suit different needs.

      Pallets can be made from various materials including wood, plastic, metal (steel or aluminum), and, in some cases, cardboard or presswood.

      Yes, pallets can be custom-made to fit the specific requirements of a product or load. This can include specific dimensions, load capacities, or material specifications.

      While most goods can be shipped on a pallet, certain items like extremely fragile goods, or goods that require specific temperature or environmental controls, might not be suitable for palletization.

      Pallets streamline the loading and unloading process. Instead of handling individual boxes, workers can move an entire pallet at once, saving significant time.

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